模具設計與製造(第2版)（簡體書）

田光輝

洛陽理工學院機械與汽車工程學院教授，黨總支書記，長期從事模具設計與製造方面的教學和實踐工作，教學經驗豐富。

第1篇 衝壓成形工藝與模具設計

第1章 衝壓工藝基礎(Basic of Stamping Process)

1.1 模具概述(What's mould and die？)

1.2 衝壓成形的特點與分類(Features

and Classification of Stamping)

1.3 板料的衝壓成形性能(Stamping

Formability of Metal Sheet)

1.4 衝壓常用的材料(Frequent Material

in Stamping)

1.5 衝壓設備(Stamping Machine)

本章小結(Brief Summary of this Chapter)

習題(Exercises)

綜合實訓(Comprehensive Practical Training)

第2章 沖裁工藝與沖裁模(Blanking Process and Blanking Die)

2.1 沖裁工藝設計基礎(Basic of Blanking Process Design)

2.2 沖裁模典型結構(Typical Structure of Blanking Die)

2.3 排樣設計(Black Layout Design)

2.4 沖裁工藝計算(Blanking Process

Calculation)

2.5 沖裁模零部件結構設(Parts Structure Design of Blanking Die)

2.6 綜合案例(Comprehensive Case)

本章小結(Brief Summary of this Chapter)

習題(Exercises)

綜合實訓(ComprehensivePractical

Training)

第3章 彎曲工藝與彎曲模(Bending Process and Bending Die)

3.1 彎曲工藝及彎曲件工藝性(Bending Process and Processability of Bending Parts)

3.2 彎曲模典型結構(Typical Structure of Bending Die)

3.3 彎曲件的品質分析(Quality Analysis of Bending Part)

3.4 彎曲工藝計算(Bending Process

Calculation)

3.5 彎曲模具設計(Bending Die Design)

3.6 綜合案例(Comprehensive Case)

本章小結(Brief Summary of this Chapter)

習題(Exercises)

綜合實訓(Comprehensive Practical Training)

第4章 拉深工藝與拉深模(Drawing Process and Drawing Die)

4.1 拉深工藝與拉深件工藝性(Drawing

Process and Processability of Drawing Part)

4.2 拉深模典型結構(Typical Structure of Drawing Die)

4.3 拉深件的起皺與破裂(Wrinkling and

Fracture of Drawing Part)

4.4 拉深工藝計算(Drawing Process

Calculation)

4.5 拉深模具設計(Drawing Die Design)

4.6 綜合案例(Comprehensive Case)

本章小結(Brief Summary of this Chapter)

習題(Exercises)

綜合實訓(Comprehensive Practical

Training)

第5章 其他衝壓成形工藝與模具設計

(Other Stamping Processes and Corresponding Die Design)

5.1 脹形(Bulging)

5.2 翻邊(Flanging)

5.3 縮口(Necking)

5.4 綜合案例(Comprehensive Case)

本章小結(Brief Summary of this Chapter)

習題(Exercises)

第6章 沖模設計流程及eta/ DYNAFORM

有限元分析軟體(Stamping Die Design Procedure and eta/DYNAFORM Finite Element

Analysis Software)

6.1 沖模設計內容及流程(Design Procedure of Stamping Die)

6.2 衝壓成形分析軟體eta/DYNAFORM

簡介(Brief Introduction of eta/DYNAFORM Software for Forming Analysis in Stamping)

本章小結(Brief Summary of this

Chapter)

習題(Exercises)

第2篇 塑膠成型工藝與模具設計

第7章 塑膠成型工藝基礎(Basic of

Plastics Molding Process)

7.1 塑膠的基本組成、分類與特性(Basic

Composition of Plastics)

7.2 塑膠成型的方法及工藝特性(Methods

and Processability of Plastic Molding)

7.3 塑件的結構工藝性(Processability of

Plastic Parts Structure)

7.4 塑膠成型設備(Plastic Molding

Equipment)

本章小結(Brief Summary of this Chapter)

習題(Exercises)

綜合實訓(Comprehensive Practical

Training)

第8章 注射成型工藝及注射模(Injection

Molding Process and Injection Mould)

8.1 注射成型工藝原理及工藝條件

(Injection Molding Principle and Process Condition)

8.2 注射模結構(Injection Mould

Structure )

8.3 分型面(Parting Surface)

8.4 澆注系統設計(Gating System Design)

8.5 成型零件設計(Molding Part Design)

8.6 側向分型與抽芯機構(Side-parting and Core-pulling Mechanism)

8.7 推出機構設計(Ejecting Mechanism

Design)

8.8 合模導向機構(Guide Mechanism in

Mould Clamping)

8.9 溫度調節系統設(Design of Temperature Regulating System)

8.10 塑膠注射模模架(Injection Mould Bases for Plastics)

8.11 模具與注射機有關參數的校核(Checking Parameters of Mould and Injection Machine)

8.12 注射模設計流程及MoldFlow有限元分

析軟體(Design Procedure of Injection

Mould and MoldFlow Finite Element Analysis Software)

8.13 綜合案例(Comprehensive Examples)

本章小結(Brief Summary of this Chapter)

習題(Exercises)

綜合實訓(Comprehensive Practical

Training)

第9章 其他塑膠成型工藝及模具(Other

Plastic Molding Process and

Corresponding Mould)

9.1 壓縮成型工藝與壓縮模(Compression

Molding Process and Compression

Mould)

9.2 壓注成型工藝與壓注模 (Pressure

Injection Molding and Pressure Injection Mould)

9.3 擠出成型工藝及模具(Extrusion

Molding Process and Mould)

9.4 中空吹塑成型(Hollow Blow Molding)

9.5 真空成型(Vacuum Molding)

9.6 壓縮空氣成型(Molding with Compressed Air)

9.7 泡沫塑料成型(Foam Plastic Molding)

本章小結(Brief Summary of this Chapter)

習題(Exercises)

第3篇 模具製造技術

第10章 模具製造基礎(Basic of Mould and Die Manufacturing)

10.1 模具製造特點(Feature of Mould and

Die Manufacturing)

10.2 模具製造工藝過程（Mould and Die

Manufacturing Process）

10.3 模具製造工藝規程制訂的原則和步驟

(Principles and Steps of Process Scheduling for Mould and Die Manufacturing)

10.4 模具零件圖的工藝分析(Part Processability Analysis of Mould and Die)

10.5 模具零件的毛坯選擇(Blank Selection of Part in Mould and Die)

本章小結(Brief Summary of this Chapter)

習題(Exercises)

第11章 模具成形表面的加工(Profile

Manufacturing of Mold and Die)

11.1 模具成形表面的機械加工(Profile

Machining of Mold and Die)

11.2 模具成形表面的特種加工(Non-traditional Manufacturing of Mould and Die Profile)

11.3 現代模具製造技術(Modern Manufacturing Technology for Mould and Die)

11.4 模具工作零件的加工工藝(Processing Technic of Working Parts in Mould and Die)

本章小結(Brief Summary of this Chapter)

習題(Exercises)

綜合實訓(Comprehensive Practical Training)

第12章 模具裝配工藝(Assembly Process of Mould and Die)

12.1 模具裝配概述(Introduction to Mould and Die Assembly)

12.2 裝配尺寸鏈(Dimension Chain in

Assembling Process)

12.3 模具間隙的控制方法 (Clearance

Controlling Methods for Mould and Die)

12.4 衝壓、注射模具裝配工藝(Assembly

Process of Mould and Die)

12.5 綜合案例(Comprehensive Examples)

本章小結(Brief Summary of this Chapter)

習題(Exercises)

綜合實訓(Comprehensive Practical

Traning)

附錄A 沖模零件常用材料及熱處理要求

附錄B 常用塑膠的收縮率

附錄C 塑膠模具成型零件及其他工作零件常用材料及熱處理要求

附錄D 衝壓模和塑膠模專業術語中英文對照

附錄E 金屬材料性能符號的新舊標準

參考文獻